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Realscheme’s ''Intelligent Manufacturing System'' aims to help companies plan and build manufacturing capabilities with foresight. It promotes the widespread application of quality engineering technologies, ensuring that quality management covers both product and operational quality. Drawing on lean production theories, methods, tools, and techniques, it achieves refined production management, eliminating all forms of waste. The solution establishes a moderately digitized and electronic intelligent manufacturing system, explores multi-factory production models to meet the demands of global manufacturing, ensures manufacturing costs are comparable to leading EMS manufacturers, and continuously upholds safety in production.
Realscheme's Intelligent Manufacturing Solution integrates traditional manufacturing with digital technologies, covering various fields such as production processes, organization and operations, technology, quality, safety, IT, and more. It includes:
- Comprehensive planning for intelligent manufacturing, manufacturing process development, organizational construction for manufacturing systems, intelligent factory construction, lean production advancement, and process quality and cost improvement.
- Establishing a replicable manufacturing management, quality assurance, and manufacturing technology system to meet the needs of global development.
- Applying lean production methods to deepen the application of quality engineering theories, methods, and tools in the manufacturing field.
- Leveraging digital technologies, IT, and new technological methods to integrate people, equipment, production documents, products, logistics, operations scheduling, and production information into a cohesive intelligent manufacturing system.
- Achieving world-class standards in manufacturing management, technology, quality, and cycle times within the planned implementation period.
- Ensuring that overall manufacturing costs are comparable to leading EMS manufacturers.
Realscheme's intelligent manufacturing solution spans a broad range of supply chain management, production, and information technology-related systems and techniques, selectively applied depending on the industry and specific scenarios. The intelligent manufacturing solution includes:
| Manufacturing Processes | SS (Six Sigma) | Data Governance |
| Process Management | TPM | Quality Cost Management |
| Lean Production | MES (Manufacturing Execution Systems) | Safety, Quality, and Environmental Management |
| Total Quality Management (TQM) | EPR (Enterprise Resource Planning) | Integration of Industry Standards |
| 6Sigma | Intelligent Manufacturing | ...... |
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